Arcspray 528E-BL4-ICC

Introducing the ARC528E-ICC

Introducing the NEW ARC528E-BL4-ICC system – the latest advancement in arcspray technology.

This upgraded system builds on the trusted ARC528E platform, now equipped with a high-performance brushless 4-wheel drive motor for superior wire feed control.

Paired with the robust and reliable S245/345-ICC-BL constant current energiser, this setup delivers stable, repeatable performance across a wide range of spray applications.

The energiser features intelligent closed-loop control and user-friendly interface software, allowing seamless adjustment between open and closed loop operation.

Designed for demanding environments, this system offers enhanced control, process consistency, and flexibility—ideal for high-throughput, precision coating tasks.

ERW tube weld seam repair
LPG cylinder spraying
Capacitor spraying
Multivoid aluminium tube
Paper mill rolls
Railway tracks
Subsea riser pipes
Pantograph brushes
Steel vessels
Non-stick cookware
Steel reinforcing bars
Construction Piles

New S245-ICC-BL and S345-ICC-BL sealed energisers
Closed Loop Current = simplicity / reliability
Inbuilt pistol control system
Integrates to production machinery
Safety interlocks
Anti-corrosion and engineering wires
Easy to maintain = lower downtime
Uses wires 1.2mm to 3.17mm
Quick release supplies option for fast pistol changeover
Wire dispense from reels, coils or drums

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Met-PCC(HVOF)

Introducing the Met-PCC(HVOF)

The Metallisation Met-PCC(HVOF) system is the latest development to our range of HVOF systems.

The Met-PCC(HVOF) system applies all of the simple control / operator interface features of our previous HVOF and Plasma systems. The ‘–L’ version can be interfaced with our own MET-JET4L pistol and/or other non-Metallisation liquid fuel pistols. The ‘-G’ version can be interfaced to a range of non-Metallisation gas fuelled HVOF pistols.

The Met-PCC(HVOF) system has re-packaged the control elements and utilised the latest technology to optimise functionality and reliability. At the front end, the operator interface utilises an intuitive Graphical User Interface (GUI), including the option to integrate video images into the display. The interface runs on a familiar touchscreen Windows PC platform with Intel Dual Atom processor which is great for usability, integration and communication. Behind the scenes, the latest PLC runs the system with communication between devices via the reliable Ethernet protocol.

As you would expect from a system of this standard, the gases/fluids are all mass-flow controlled for optimum repeatability of coatings. All spray parameters can have real-time trending on the system.

The result is a truly unique, compact design, flexible, easy to operate HVOF system, backed up by Metallisation’s 90 year+ industry experience and support.

Hard-chrome plate alternative
CGL mill rolls
Oil/Gas valves
Paper rolls
Suspension components
Landing gear
Hydroelectric turbines
Automotive valves
Wire drawing blocks

Mass flow control = repeatability
Easy to use operator interface
Liquid fuel = thick, low stressed coatings
Various pistols can be used
High hardness, low oxide level coatings
PC control with touch screen
Optional keyboard control
Unlimited recipes and parameter recording
Low running costs compared to hydrogen fuel
High bond strength and low porosity coatings

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Met-PCC(PLAS)

Introducing the Met-PCC(PLAS)

The Metallisation Met-PCC(PLAS) is the latest development to our Atmospheric Plasma Spray (APS) systems.

The Met-PCC(PLAS) system applies all of the simple control / operator interface features of our previous Plasma and HVOF systems but now allows the use of the Metallisation 50kW PLA5000 pistol and/or non-Metallisation plasma pistols. 50kW pistols use a single power source with an additional power source added for 80kW systems.

The Met-PCC(PLAS) system has re-packaged the control elements and utilised the latest technology to optimise functionality and reliability. At the front end, the operator interface utilizes an intuitive Graphical User Interface (GUI), including the option to integrate video images into the display. The interface runs on a familiar touchscreen Windows PC platform with Intel Dual Atom processor which is great for usability, integration and communication. Behind the scenes, the latest PLC runs the system with communication between devices via the reliable Ethernet protocol.

The result is a truly unique, compact design, flexible, easy to operate Plasma system, backed up by Metallisation’s 90 year+ industry experience and support.

Print rolls / Analox rolls
Paper rolls
Mechanical Seals
Aerospace engine
Aerospace airframe
Wire Drawing Capstans
Automotive valves
Base Coat to Non-Stick Surfaces such as Teflon

Mass flow control of primary, secondary and carrier gases = repeatability
Easy to use, intuitive operator interface
Inverter power supply = stability
PC control with touch screen operator interface
Optional keyboard control or operator interface unit
Manual or fully sequenced start-up, operation and shut-down
Various straight, angled and extension pistols can be used
Safety interlocks to prevent running without coolant and gases
Argon or Nitrogen primary and Nitrogen, Helium or Hydrogen secondary gases
Unlimited recipes and parameter recording
Other powder feeders/power sources can be interfaced

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Deflected Flame Spray Extension

Introducing the deflected flame spray extension

The Metallisation deflected flame spray extension has been developed as a direct result of customers requirements to apply a quality coating in difficult access areas. The initial requirement was for spraying onto pipe runs in the petro-chemical industry where the access between pipes and near pipe supports or other structures was limited. The extension unit fits directly onto the Metallisation flame spray pistols.

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MK73-FS Wire Flame

Introducing the MK73-FS

The Metallisation MK73-FS is an oxygen-propane fuelled flamespray system giving un-rivalled anti-corrosion coatings. The ‘FS’ stands for Free-Standing as the new control board can be free standing or wall mounted.

The lightweight, well-balanced, robust pistol offers the quickest spray rates on the market, saving you both time and money. Systems can be supplied as continuous spray or, more commonly, with a unique stop/start function that allows the operator to stop spraying but keep the flame lit without damage to the pistol.

New in 2014 is a more ‘site friendly’ control panel. It is more robust and offers further protection to the flowmeter and ARF unit. It can be wall mounted or will free-stand on the floor. The flow of hoses is neater than the previous unit.

The new control panel is also better suited to using in long supplies format, which is becoming an increasing requirement for site installations. See ‘Supplies Packs and ‘Control Board’ section for more details.

The pistol can be further enhanced by fitting a deflected spray extension. This unit allows the operator to spray at right angles and get into difficult to access spray areas, such as between pipes or close to brackets. This enables more areas to be sprayed and with a better quality coating than may have previously been possible. The extension uses the same consumable parts as a standard pistol.

Structural steelwork
Offshore platforms
Marine applications
Bridges Fences/gates
Street furniture
Tanks and vessels

Fastest pistols on the market (up to 50kg/hr for continuous zinc)
Stop/start version allows operator to stop spraying and leave the flame lit (e.g., whilst inspecting or moving the work piece)
Variety of hose lengths to suit each application
Wide range of wire sizes to suit many application and coating requirements
Spreader and non-spreader versions to allow detail work or larger areas to be sprayed efficiently
New, free standing or wall mounted control panel
Safety shut-off valve
Optional panel mounted oxygen regulator for long supplies setups
Variable wire speed control
Suitable for anti-corrosion wires plus some steels, copper and bronzes.
Two stage air cap gives optimal setting for lighting and spraying
Rugged construction combined with light-weight and balance for ease of handling
Hanging hook for temporary storage or connection to spring balance
Flow meters for optimal setting of parameters and fault finding
Flow meters include large pointers for ease of checking from a distance
Air Regulator and Filter (A.R.F.) unit supplies motor air, nozzle air
Optional deflected extensions for access to difficult to spray areas

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Arcspray 528E-ACD

Introducing the Arc528E-ACD

The New Metallisation Arc528E-ACD system offers the ultimate in reliability and precision for ultra-high throughput, demanding production applications with anti-corrosion coatings.

Wire drive is supplied at the proven heavy-duty pistol by a new, powerful brushless AC Inverter motor, through a robust gearbox and drive roller system. The high-performance pistol incorporates proven Metallisation technology, including a unique, constant geometry (CG) head. This ensures smooth and consistent spray quality and minimal downtime when changing consumable spares.

The high throughput ARC528E-ACD pistol connects to one of two new Metallisation PLC controlled energisers, either 1000A or 1500A rated.

The drive unit controller is now internally mounted within the energiser for improved reliability. The industrial spec. PLC offers reliability and easier maintainability, enabling the system to be fully integrated with production equipment such as ductile iron pipe processing plants.

Ductile Iron Pipes
LPG cylinder spraying
Railway tracks
Subsea riser pipes
Construction Piles
Wind Towers
Large Monopiles

New brushless AC drive motor
New sealed energiser = easy to maintain
1000A or 1500A energiser = high production rates
Robust proven design = greater reliability
Uses 2.3mm to 4.76mm wires without changing drive rollers
Uses 2.3mm to 4.76mm wires without changing drive rollers
High capacity power electronics
High throughput = quicker production
Wire dispense from reels, coils or drums
Quick release supplies option for fast pistol changeover

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Arcspray 340(16)-PLC

Introducing the ARC340(16)-PLC

The Metallisation ARC340(16)-PLC twin wire arc spray system is the preferred choice for general engineering applications. It is ideally suited to tool post and automation mounted applications with occasional requirements for hand spraying. The proven ARC340 pistol is now combined with a new range of (16) version, 250A and 350A switched voltage energisers.

The ARC340(16)-PLC system with a S250, 250A energiser is ideally suited to many engineering applications. However, for some larger scale applications where a higher throughput is required, the S350, 350A energiser will enable higher spray rates and increased productivity. The ARC340 is capable to spray anti-corrosion coatings also but may not be the most suitable solution for these applications. Alternative, more suitable systems could be the ARC140, ARC701 or ARC170 systems.

The PLC controller within the sealed electronics area of the energiser enables easy fault finding and offer over-current protection for the system. This means that the system will protect itself in the event of operator error when setting up spray parameters. The ARC340 pistol on its own supersedes and can be fitted as a direct replacement to the ARC234, ARC240 and ARC375 pistols. With fairly minimal modifications, it can also be fitted to some competitor pull systems.

Engineering coatings
Reclaiming parts
Bearing and seal surfaces
Print rollers
Anti-spark coatings
Wear coatings
Small anti-corrosion applications

PLC controlled energisers = reliability
Over-current protection
Air driven pull system
Air cooled or solid cables
Easy to maintain
Uses wires from 1.6-2.3mm dia. without changing feed rollers
Choice of coating textures
Optional Arcbeam spray concentrator
Optional deflected spray extension sections

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Arcspray 150P

Introducing the ARC150P

Our lightest, most flexible 500 amp arc spraying system yet!

Powerful & versatile
Sturdy & robust
Outstanding performance

A complete arc spraying system combining our NEW ARC150P push pistol & NEW (19) Model 500 Amp Energiser.

Our desire for continuous improvement, alongside customer feedback has led to the development of our latest range of ARC150 push systems.

Our new ARC150P pistol includes many parts that are industrial 3D printed from a lightweight, carbon fibre reinforced plastic. This makes the pistol lightweight for the operator but incredibly strong and durable.

We have retained our proven Arc geometry but have created a pistol that is virtually maintenance free.

Our energiser and drive unit now feature robust, industrial connections as standard. Current adjustment is via a new, dustproof push button which also incorporates fault status feedback.

The drive unit has an additional top set of driven rollers for a robust wire feed.

Our latest trolley is compact and designed to keep the supplies connections out of the spray area and free from dust.

All this combined with our high quality supplies packages and high performance rates makes our range of push systems the easiest to use on the market.

Structural steelwork
Oil/Gas platforms
Pipes and vessels
Internal vessel / boilers
Gates / fences
Architectural fabrications
Bridges

NEW 150P PUSH PISTOL

Industrial 3D printed parts.
Carbon fibre reinforced.
Light & robust.
Ergonomic design.
Small pistol.
Contact tips.

'19' SERIES ENERGISER

Fan on demand saves power and reduces noise.
Robust push button current control.
Industrial plugs / sockets.
Rear handle.

'19' SERIES DRIVE UNIT

Compact design.
Quick release MIG carriers – for feeding in small access manholes.
Lighter weight.

SUPPLIES PACKS:

Lengths to suit.
Industrial connections.
Robust manifold & cover.
Lightweight cooled conductors.

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Arcspray 145(19)

Introducing the ARC145(19)

The most comprehensive arc spray unit to date!

Powerful & versatile
Sturdy & robust
Outstanding performance

A complete arc spraying system combining our NEW ARC145(19) pistol & NEW (19) Model 250/350 Amp Energiser.

Completing the ARC145 family of robust versatile twin arc spray systems is the NEW (19) range ARC145.

Similar to the pioneering ARC145P pistol the ARC145(19) Push Pull system utilises all the benefits that industrial additive manufacturing bring; lighter design but incredibly strong.

The ARC145(19) provides both application and production versatility; a lightweight pistol for maximum operator comfort and a newly designed compact heavy-duty industrial drive system to allow flexibility for long supplies.

Designed with state-of-the-art features and options, the energisers sophisticated control technology enables quick and easy switching between closed loop and open loop spraying. The display screens show clear and concise details for parameter feedback. These details are monitored at over 500 times/sec to enable superior coating results.

Structural steelwork
Offshore/oil & gas
Shipbuilding/marine
Bridges (concrete and steel)
Vessels and enclosures
Wind turbine tower
Fences / gates
Engineering bond coats
Wear coatings
Bearing and seal surfaces
Boiler corrosion coatings

New 145(19) Pistol

Industrial 3D printed parts.
Carbon fibre reinforced.
Lighter but still robust.
Spray voltage measured at pistol.
Ergonomic handle design.
Reversible V-Rollers.
Small pistol.
Contact tips & air concentrator.

'19' SERIES ENERGISER

Fan on demand saves power and reduces noise.
Robust push button current control.
Industrial plugs / sockets.
Rear handle.

'19' SERIES DRIVE UNIT

Compact design.
Quick release MIG carriers – for feeding in small access manholes.
Lighter weight.

SUPPLIES PACKS:

Lengths to suit.
Industrial connections.
Robust manifold & cover.
Lightweight cooled conductors.

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Arcspray 145P

Introducing the ARC145P

Our lightest, most flexible arc spraying system yet!

Powerful & versatile
Sturdy & robust
Outstanding performance

A complete arc spraying system combining our NEW ARC145P push pistol & NEW (19) Model 250/350 Amp Energiser.

Our desire for continuous improvement, alongside customer feedback has led to the development of our latest range of ARC145 push systems.

Our new ARC145P pistol includes many parts that are industrial 3D printed from a lightweight, carbon fibre reinforced plastic. This makes the pistol lightweight for the operator but incredibly strong and durable.

We have retained our proven Arc geometry but have created a pistol that is virtually maintenance free.

Our energiser and drive unit now feature robust, industrial connections as standard. Current adjustment is via a new, dustproof push button which also incorporates fault status feedback.

The drive unit has an additional top set of driven rollers for a robust wire feed.

Our latest trolley is compact and designed to keep the supplies connections out of the spray area and free from dust.

All this combined with our high quality supplies packages and high performance rates makes our range of push systems the easiest to use on the market.