Metal Spray Solutions

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Innovative Metal Spray Solutions for Every Industry

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Different industries face different challenges, which is why we provide thermal spray solutions tailored to the performance, durability and environmental demands of each project.

We work across a range of sectors including aerospace, automotive, oil and gas, and renewable energy – helping to protect components against corrosion, wear and high temperatures.

Using processes such as arc spray, flame spray, plasma spray and HVOF, we carefully select the most effective solution based on the material, operating conditions and performance requirements. The result is a reliable coating that improves durability, extends component life and delivers long term value.

Application Engineering

Our R&D and application engineering team brings decades of thermal spray experience – backed by advanced robotics and manual spray facilities. We work with flame, arc, plasma, HVOF and ID HVOF processes to support a wide range of applications.

We help both new and existing users prove coating requirements, improve processes and develop tailored thermal spray solutions. Our structured approach encompasses requirement identification, feasibility studies, program development, testing, and training or turnkey solutions, all under strict confidentiality.

Our R&D initiatives, often grant-funded and in collaboration with industry and academia, focus on innovation, such as miniaturised in-situ thermal spray repairs for turbine engines (FLARE project) and durable coatings for offshore wind turbines (CROWN project). These efforts reflect our commitment to advancing thermal spray technology and embracing new challenges.

Useful Videos

Metallisation’s video gallery showcases a diverse range of thermal spraying and metal spraying applications – including Arc Spray, Flame Spray, HVOF Spray, Laser Cladding, and Corrosion Protection.

These videos provide valuable insights into various processes and techniques, serving as a resource for professionals and enthusiasts in the field.