The Metallisation deflected flame spray extension has been developed as a direct result of customers requirements to apply a quality coating in difficult access areas. The initial requirement was for spraying onto pipe runs in the petro-chemical industry where the access between pipes and near pipe supports or other structures was limited. The extension unit fits directly onto the Metallisation flame spray pistols.
The NEW Metallisation MK66E-PC is a fully automatic flame spray system with mass flow control, which offers the ability to produce the highest quality, repeatable coatings. The system provides a fully automatic sequence of ignition, main flame and wire feed. The wire feed is capable to be stopped during spraying without melting the wire back into the nozzle, even when left for extended periods. Fault sensors check for loss of flame, wire stoppages or wire out and can interlock to external automation to stop production and request assistance. These features ensure continued operation, improved coating quality and minimised downtime.
The system is PC controlled with distributed I/O, for extreme reliability, comprising a touch screen HMI (with optional keyboard), mass flow control gas box, and compact, electric drive pistol.
Weighing only 1.85kg (4Lb), the Metallisation MK74 powder spray pistol can be hand held or machine mounted to spray a wide range of powders. Its robust construction will ensure long periods of trouble-free operation.
The MK74 is easy to ignite and has excellent flame stability, thanks to its nozzle system. A special air cap narrows the spray pattern to densify the coating which is particularly beneficial when spraying ceramics where very high deposit efficiencies can be achieved.
The MK74 can spray ceramic coatings as well as self fluxing alloys and all other metallic powders.
The Metallisation MK61-FS is an oxygen-acetylene fuelled flamespray system, primarily for spraying engineering coatings of steels, bronzes, copper and importantly, molybdenum. The lightweight, robust pistol offers the possibility to reclaim damaged parts for small to medium sized applications. Molybdenum can also be sprayed with the MK61-FS as a soft bond coat through to a very hard, wear resistant coating. The MK61-FS system can be used for anti-corrosion coatings where propane is not readily available. The ‘FS’ stands for Free-Standing as the new control board can be free standing or wall mounted to suit all site or in-house applications.
Extended supplies package options are being increasingly used to maximise efficiency when working on large job sites such as refineries, petro-chemical sites and offshore structures. The extended supplies packages, up to 50m from cylinders to pistol, allows the cylinders to be remotely located whilst the operator moves around the job with just the pistol and occasionally moving the control panel. The length of supplies is limited by the pressure of the acetylene. Longer supplies are possible with the propane fuelled MK73-FS as well as faster spray rates for corrosion coatings.
New in 2014 is a more ‘site friendly’ control panel. It is more robust and offers further protection to the flowmeter and ARF unit. It can be wall mounted or will free-stand on the floor. The flow of hoses is neater than the previous unit.
The Metallisation MK73-FS is an oxygen-propane fuelled flamespray system giving un-rivalled anti-corrosion coatings. The ‘FS’ stands for Free-Standing as the new control board can be free standing or wall mounted.
The lightweight, well-balanced, robust pistol offers the quickest spray rates on the market, saving you both time and money. Systems can be supplied as continuous spray or, more commonly, with a unique stop/start function that allows the operator to stop spraying but keep the flame lit without damage to the pistol.
New in 2014 is a more ‘site friendly’ control panel. It is more robust and offers further protection to the flowmeter and ARF unit. It can be wall mounted or will free-stand on the floor. The flow of hoses is neater than the previous unit.
The new control panel is also better suited to using in long supplies format, which is becoming an increasing requirement for site installations. See ‘Supplies Packs and ‘Control Board’ section for more details.
The pistol can be further enhanced by fitting a deflected spray extension. This unit allows the operator to spray at right angles and get into difficult to access spray areas, such as between pipes or close to brackets. This enables more areas to be sprayed and with a better quality coating than may have previously been possible. The extension uses the same consumable parts as a standard pistol.
Our lightest, most flexible 500 amp arc spraying system yet!
A complete arc spraying system combining our NEW ARC150P push pistol & NEW (19) Model 500 Amp Energiser.
Our desire for continuous improvement, alongside customer feedback has led to the development of our latest range of ARC150 push systems.
Our new ARC150P pistol includes many parts that are industrial 3D printed from a lightweight, carbon fibre reinforced plastic. This makes the pistol lightweight for the operator but incredibly strong and durable.
We have retained our proven Arc geometry but have created a pistol that is virtually maintenance free.
Our energiser and drive unit now feature robust, industrial connections as standard. Current adjustment is via a new, dustproof push button which also incorporates fault status feedback.
The drive unit has an additional top set of driven rollers for a robust wire feed.
Our latest trolley is compact and designed to keep the supplies connections out of the spray area and free from dust.
All this combined with our high quality supplies packages and high performance rates makes our range of push systems the easiest to use on the market.
Our lightest, most flexible arc spraying system yet!
A complete arc spraying system combining our NEW ARC145P push pistol & NEW (19) Model 250/350 Amp Energiser.
Our desire for continuous improvement, alongside customer feedback has led to the development of our latest range of ARC145 push systems.
Our new ARC145P pistol includes many parts that are industrial 3D printed from a lightweight, carbon fibre reinforced plastic. This makes the pistol lightweight for the operator but incredibly strong and durable.
We have retained our proven Arc geometry but have created a pistol that is virtually maintenance free.
Our energiser and drive unit now feature robust, industrial connections as standard. Current adjustment is via a new, dustproof push button which also incorporates fault status feedback.
The drive unit has an additional top set of driven rollers for a robust wire feed.
Our latest trolley is compact and designed to keep the supplies connections out of the spray area and free from dust.
All this combined with our high quality supplies packages and high performance rates makes our range of push systems the easiest to use on the market.
