Arcspray 528E-BL4-ICC

Introducing the ARC528E-ICC

Introducing the NEW ARC528E-BL4-ICC system – the latest advancement in arcspray technology.

This upgraded system builds on the trusted ARC528E platform, now equipped with a high-performance brushless 4-wheel drive motor for superior wire feed control.

Paired with the robust and reliable S245/345-ICC-BL constant current energiser, this setup delivers stable, repeatable performance across a wide range of spray applications.

The energiser features intelligent closed-loop control and user-friendly interface software, allowing seamless adjustment between open and closed loop operation.

Designed for demanding environments, this system offers enhanced control, process consistency, and flexibility—ideal for high-throughput, precision coating tasks.

ERW tube weld seam repair
LPG cylinder spraying
Capacitor spraying
Multivoid aluminium tube
Paper mill rolls
Railway tracks
Subsea riser pipes
Pantograph brushes
Steel vessels
Non-stick cookware
Steel reinforcing bars
Construction Piles

New S245-ICC-BL and S345-ICC-BL sealed energisers
Closed Loop Current = simplicity / reliability
Inbuilt pistol control system
Integrates to production machinery
Safety interlocks
Anti-corrosion and engineering wires
Easy to maintain = lower downtime
Uses wires 1.2mm to 3.17mm
Quick release supplies option for fast pistol changeover
Wire dispense from reels, coils or drums

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Deflected Flame Spray Extension

Introducing the deflected flame spray extension

The Metallisation deflected flame spray extension has been developed as a direct result of customers requirements to apply a quality coating in difficult access areas. The initial requirement was for spraying onto pipe runs in the petro-chemical industry where the access between pipes and near pipe supports or other structures was limited. The extension unit fits directly onto the Metallisation flame spray pistols.

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MK74-PCC Auto Flame

Introducing the MK74-PCC

The Metallisation MK74-PCC is a fully automatic flamespray system with mass flow control, which offers the ability to produce the highest quality, repeatable coatings.

The system provides a fully automatic sequence of flame, powder feed and purge. Fault sensors check for loss of flame, stoppages or powder out and can interlock to external automation to stop production and request assistance. These features ensure continued operation, improved coating quality and minimised downtime.

The system is PC controlled with distributed I/O, for extreme reliability, comprising a touch screen HMI (with optional keyboard), mass flow control gas box and pistol.

Aerospace.
Abradables.
Thermal barriers.
Spray/fused coatings.

Mass flow control of Oxygen, Fuel Gas and Air = repeatability.
Easy to use, intuitive operator interface.
PC control with touch screen.
Optional keyboard control or operator interface unit.
Unlimited recipes and parameter recording.
Manual or fully sequenced start-up, operation and shut-down.
Safety interlocks to prevent running without Nozzle Air.

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Met-PCC(MK66E) Auto Flame

Introducing the MK66E-PC

The NEW Metallisation MK66E-PC is a fully automatic flame spray system with mass flow control, which offers the ability to produce the highest quality, repeatable coatings. The system provides a fully automatic sequence of ignition, main flame and wire feed. The wire feed is capable to be stopped during spraying without melting the wire back into the nozzle, even when left for extended periods. Fault sensors check for loss of flame, wire stoppages or wire out and can interlock to external automation to stop production and request assistance. These features ensure continued operation, improved coating quality and minimised downtime.

The system is PC controlled with distributed I/O, for extreme reliability, comprising a touch screen HMI (with optional keyboard), mass flow control gas box, and compact, electric drive pistol.

Molybdenum coatings on train axles
Robotic spraying
Heater tracks on wing/rotor leading edges
Ceramic seal areas
Tube mills

Mass flow control of Oxygen, Propane Fuel Gas and Air = repeatability
Easy to use, intuitive operator interface
PC control with touch screen
Optional keyboard control or operator interface unit
Unlimited recipes and parameter recording
Manual or fully sequenced start-up, operation and shut-down
Safety interlocks to prevent running without Nozzle Air.
Interface to external control systems/robot automation.

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MK74 Powder Flame

Introducing the MK74

Weighing only 1.85kg (4Lb), the Metallisation MK74 powder spray pistol can be hand held or machine mounted to spray a wide range of powders. Its robust construction will ensure long periods of trouble-free operation.

The MK74 is easy to ignite and has excellent flame stability, thanks to its nozzle system. A special air cap narrows the spray pattern to densify the coating which is particularly beneficial when spraying ceramics where very high deposit efficiencies can be achieved.

The MK74 can spray ceramic coatings as well as self fluxing alloys and all other metallic powders.

Small engineering repairs
Spray/fused coatings
Shaft reclamation
Self fluxing alloys for extremewear applications
Glass mould plungers
Steel mill table rolls

High deposit efficiency
Dense coatings
Quiet operation
Sprays ceramics and metals
Simple to use
Suitable for spray/fuse coatings
Powder vibrator option for poor flowing powders
Optional remote powder feeder
Can spray some plastics
Economic coatings

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MK61-FS Wire Flame

Introducing the MK61-FS

The Metallisation MK61-FS is an oxygen-acetylene fuelled flamespray system, primarily for spraying engineering coatings of steels, bronzes, copper and importantly, molybdenum. The lightweight, robust pistol offers the possibility to reclaim damaged parts for small to medium sized applications. Molybdenum can also be sprayed with the MK61-FS as a soft bond coat through to a very hard, wear resistant coating. The MK61-FS system can be used for anti-corrosion coatings where propane is not readily available. The ‘FS’ stands for Free-Standing as the new control board can be free standing or wall mounted to suit all site or in-house applications.

Extended supplies package options are being increasingly used to maximise efficiency when working on large job sites such as refineries, petro-chemical sites and offshore structures. The extended supplies packages, up to 50m from cylinders to pistol, allows the cylinders to be remotely located whilst the operator moves around the job with just the pistol and occasionally moving the control panel. The length of supplies is limited by the pressure of the acetylene. Longer supplies are possible with the propane fuelled MK73-FS as well as faster spray rates for corrosion coatings.

New in 2014 is a more ‘site friendly’ control panel. It is more robust and offers further protection to the flowmeter and ARF unit. It can be wall mounted or will free-stand on the floor. The flow of hoses is neater than the previous unit.

Engineering coatings
Reclaiming parts
Bearing and seal surfaces
Wear coatings
Molybdenum
Fine coatings with low heat input

Stop/start version allows operator to stop spraying and leave the flame lit (e.g., whilst inspecting or moving the work piece)
Wire sizes 1.5mm to 4.76mm (3/16”) to suit many application and coating requirements
Suitable for Engineering wires, steels, copper and bronzes plus anti-corrosion materials.
Spreader and non-spreader versions to allow detail work or larger areas to be sprayed efficiently
New, free standing or wall mounted control panel with Safety shut-off valve
Optional panel mounted oxygen regulator for long supplies setups
Variable wire speed control
Two stage air cap gives optimal setting for lighting and spraying
Rugged construction combined with light-weight and balance for ease of handling
Variety of hose lengths to suit each application
Flow meters for optimal setting of parameters and fault finding
Flow meters include large pointers for ease of checking from a distance
Air Regulator and Filter (A.R.F.) unit supplies motor air, nozzle air.
Optional deflected extensions for access to difficult to spray areas (anti-corrosion wires)
Variety of wire dispense methods and packaging available

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MK73-FS Wire Flame

Introducing the MK73-FS

The Metallisation MK73-FS is an oxygen-propane fuelled flamespray system giving un-rivalled anti-corrosion coatings. The ‘FS’ stands for Free-Standing as the new control board can be free standing or wall mounted.

The lightweight, well-balanced, robust pistol offers the quickest spray rates on the market, saving you both time and money. Systems can be supplied as continuous spray or, more commonly, with a unique stop/start function that allows the operator to stop spraying but keep the flame lit without damage to the pistol.

The new control panel is also better suited to using in long supplies format, which is becoming an increasing requirement for site installations. See ‘Supplies Packs and ‘Control Board’ section for more details.

The pistol can be further enhanced by fitting a deflected spray extension. This unit allows the operator to spray at right angles and get into difficult to access spray areas, such as between pipes or close to brackets. This enables more areas to be sprayed and with a better quality coating than may have previously been possible. The extension uses the same consumable parts as a standard pistol.

Structural steelwork
Offshore platforms
Marine applications
Bridges Fences/gates
Street furniture
Tanks and vessels

Fastest pistols on the market (up to 50kg/hr for continuous zinc)
Stop/start version allows operator to stop spraying and leave the flame lit (e.g., whilst inspecting or moving the work piece)
Variety of hose lengths to suit each application
Wide range of wire sizes to suit many application and coating requirements
Spreader and non-spreader versions to allow detail work or larger areas to be sprayed efficiently
New, free standing or wall mounted control panel
Safety shut-off valve
Optional panel mounted oxygen regulator for long supplies setups
Variable wire speed control
Suitable for anti-corrosion wires plus some steels, copper and bronzes.
Two stage air cap gives optimal setting for lighting and spraying
Rugged construction combined with light-weight and balance for ease of handling
Hanging hook for temporary storage or connection to spring balance
Flow meters for optimal setting of parameters and fault finding
Flow meters include large pointers for ease of checking from a distance
Air Regulator and Filter (A.R.F.) unit supplies motor air, nozzle air
Optional deflected extensions for access to difficult to spray areas

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Arcspray 528E-ACD

Introducing the Arc528E-ACD

The New Metallisation Arc528E-ACD system offers the ultimate in reliability and precision for ultra-high throughput, demanding production applications with anti-corrosion coatings.

Wire drive is supplied at the proven heavy-duty pistol by a new, powerful brushless AC Inverter motor, through a robust gearbox and drive roller system. The high-performance pistol incorporates proven Metallisation technology, including a unique, constant geometry (CG) head. This ensures smooth and consistent spray quality and minimal downtime when changing consumable spares.

The high throughput ARC528E-ACD pistol connects to one of two new Metallisation PLC controlled energisers, either 1000A or 1500A rated.

The drive unit controller is now internally mounted within the energiser for improved reliability. The industrial spec. PLC offers reliability and easier maintainability, enabling the system to be fully integrated with production equipment such as ductile iron pipe processing plants.

Ductile Iron Pipes
LPG cylinder spraying
Railway tracks
Subsea riser pipes
Construction Piles
Wind Towers
Large Monopiles

New brushless AC drive motor
New sealed energiser = easy to maintain
1000A or 1500A energiser = high production rates
Robust proven design = greater reliability
Uses 2.3mm to 4.76mm wires without changing drive rollers
Uses 2.3mm to 4.76mm wires without changing drive rollers
High capacity power electronics
High throughput = quicker production
Wire dispense from reels, coils or drums
Quick release supplies option for fast pistol changeover

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Arcspray 701(16)-CL

Introducing the Arc701/S700(16)

The Metallisation Arc701/S700(16) twin wire arc spray system is a unique blend of ability and innovation. It brings together the proven performance of our Arc700 pistol plus the very latest technological advances. For instance, the new S700(16) energiser still offers high spray rates for reduced spraying times over large areas but is now combined with closed loop current control. This enables the operator to set the spray current independent of wire type before starting the job, enabling easier setup and protection of the system from over-current.

The control function is now controlled by a simple PLC which ensures improved reliability as less component parts are required. It also makes fault finding simple using a standard multimeter with the I/O for the PLC. The S700(16) energizer features sealed electronics for excellent reliability in the harshest of spray environments.

The design also allows for multiple customer-specific packaging options for the wire drive and dispense. In one option, for example, the unit is neatly mounted on the energiser, leaving it free to swivel and follow the operator when spraying. Other options include floor or trolley mounting of the wire drive unit.

The drive unit is very robust, ensuring supreme reliability in the most arduous of site conditions. The lightweight, hand-held pistol incorporates proven Metallisation technology, including a unique, constant geometry (CG) head. This ensures smooth and consistent spray quality and minimal downtime when changing consumable spares. Various packaging options, including an extended site trolley, allow the energiser to be sited up to 25m from the pistol spraying area. Alternatively, the drive unit can be mounted neatly on the energiser, leaving it free to swivel and follow the operator when spraying.

Structural steelwork
Offshore/oil & gas
Shipbuilding/marineBridges (concrete and steel)
Vessels and enclosures
Wind turbine towers
Steel reinforcing bars
Large anti-corrosion

Closed-loop current = simplicity / reliability
New sealed energiser = reliability
High throughput = less spray time
Easy to maintain = lower downtime
Uses wires from 2.3mm to 3.17mm
Push system
Drive to pistol distance = 5m
Energiser to pistol distance up to 25m
Designed and suited for anti-corrosion applications
Lightweight pistol
Robust design = greater reliability
Wire dispense from reels, coils or drums

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Arcspray 340(16)-PLC

Introducing the ARC340(16)-PLC

The Metallisation ARC340(16)-PLC twin wire arc spray system is the preferred choice for general engineering applications. It is ideally suited to tool post and automation mounted applications with occasional requirements for hand spraying. The proven ARC340 pistol is now combined with a new range of (16) version, 250A and 350A switched voltage energisers.

The ARC340(16)-PLC system with a S250, 250A energiser is ideally suited to many engineering applications. However, for some larger scale applications where a higher throughput is required, the S350, 350A energiser will enable higher spray rates and increased productivity. The ARC340 is capable to spray anti-corrosion coatings also but may not be the most suitable solution for these applications. Alternative, more suitable systems could be the ARC140, ARC701 or ARC170 systems.

The PLC controller within the sealed electronics area of the energiser enables easy fault finding and offer over-current protection for the system. This means that the system will protect itself in the event of operator error when setting up spray parameters. The ARC340 pistol on its own supersedes and can be fitted as a direct replacement to the ARC234, ARC240 and ARC375 pistols. With fairly minimal modifications, it can also be fitted to some competitor pull systems.

Engineering coatings
Reclaiming parts
Bearing and seal surfaces
Print rollers
Anti-spark coatings
Wear coatings
Small anti-corrosion applications

PLC controlled energisers = reliability
Over-current protection
Air driven pull system
Air cooled or solid cables
Easy to maintain
Uses wires from 1.6-2.3mm dia. without changing feed rollers
Choice of coating textures
Optional Arcbeam spray concentrator
Optional deflected spray extension sections

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