Metallisation HaloJet

The HaloJet™ Thermal Spray System by Metallisation
Metallisation’s HaloJet™ system is a fully integrated solution engineered for advanced thermal spray coating applications. Central to the system is the NanoGun—a compact, high-precision spray gun specifically designed for both internal diameter (ID) and external surface treatments.

Connected via the Lance, the NanoGun works in harmony with the RotaryJet, which delivers precise rotational motion for consistent, even coating distribution. This seamless mechanical integration enables optimal coverage on complex geometries.

The system’s modular architecture incorporates critical control elements, including a dedicated fuel management unit and an Electrical Control Panel that governs power distribution and operational regulation. An intuitive touchscreen HMI (Human-Machine Interface) allows operators to monitor and adjust spray parameters in real-time for improved process control.

A key component of the setup is the Powder Feeder, which ensures accurate, continuous delivery of coating materials into the spray stream. This results in uniform powder flow and high-quality, repeatable coating finishes.

Designed for performance, flexibility, and safety, the HaloJet™ system supports industry standards for environmental compliance and offers scalable options for a range of industrial coating needs.

Metallisation Product Overview

A general product overview of the Metallisation process and product range covering flamespray, arcspray, plasma spray and HVOF systems plus turnkey automation.

Metallisation Flamespray

This video features hand-held and automatic flamesprays, using propane, acetylene fuel or powder.

Flamespray extensions are available for hard to access areas and come in 150, 300 and 450 mm long editions. They can be used using a rotating deflector to spray 180 degrees.

Metallisation Arcspray

Metallisation arcsprays are hand-held and automatic, featuring push/pull or push wire feed. These sprays are used for engineering and anti-corrosion spraying.

Arcspray extensions are also available for spraying internal bores and hard to access areas when hand spraying. These come in 0.15, 0.5, 1 and 1.5m lengths.

Metallisation HVOF

Our HVOF systems use liquid kerosene and offer main flow controls, with a simple touch screen interface and optional gas fuel systems.

Metallisation Plasma sprays

Metallisation’s 50kW plasma spray system offers mass flow control, touch screen operation and up to 100kW options for pistols. Plasma sprays are used for dense, quality coatings like ceramics, cerments, metallic coatings, WC-Co and meet aerospace standards.

Metallisation Turnkey Solutions

Metallisation turnkey solutions are available for PG coating plants and include horizontal and vertical, as well as fully or semi-automatic spraying capabilities. Our turnkey solutions are used for oil industry pipes, ERW tube mill weld repair and MMPI / Multivoid aluminium tube coating systems.

Metallisation METJET-4L HVOF

This video introduces the Metallisation METJET-4L HVOF (High Velocity Oxygen Fuel) system for spraying dense metallic coatings. The coatings produced include hard chrome replacement NiCr coatings or even harder WC (Tungsten Carbide) coatings. Other materials can also be applied. The system is very easy to operate with touch screen controls. The METJET-4L system has a liquid fuel pistol and other liquid fuel pistols can also be controlled by the operation console. A variation of this system (the HVOF Pistol Control Console – PCC) can also control gas fuelled pistols.

HVOF Turnkey Installation at B&B Coatings Ltd

HVOF Turnkey Blast and Spray Installation at B&B Coatings

This video gives an overview of a turnkey blast and HVOF thermal spray installation, installed at B&B Coatings Ltd in Yorkshire, UK.

The project was the result of a co-operation between SciTeeX in Poland and Metallisation Ltd to supply a blast room, HVOF spray room, extraction, robot and MET-PCC(HVOF-L) liquid fuel HVOF system.