Metallisation HaloJet

The HaloJet™ Thermal Spray System by Metallisation
Metallisation’s HaloJet™ system is a fully integrated solution engineered for advanced thermal spray coating applications. Central to the system is the NanoGun—a compact, high-precision spray gun specifically designed for both internal diameter (ID) and external surface treatments.

Connected via the Lance, the NanoGun works in harmony with the RotaryJet, which delivers precise rotational motion for consistent, even coating distribution. This seamless mechanical integration enables optimal coverage on complex geometries.

The system’s modular architecture incorporates critical control elements, including a dedicated fuel management unit and an Electrical Control Panel that governs power distribution and operational regulation. An intuitive touchscreen HMI (Human-Machine Interface) allows operators to monitor and adjust spray parameters in real-time for improved process control.

A key component of the setup is the Powder Feeder, which ensures accurate, continuous delivery of coating materials into the spray stream. This results in uniform powder flow and high-quality, repeatable coating finishes.

Designed for performance, flexibility, and safety, the HaloJet™ system supports industry standards for environmental compliance and offers scalable options for a range of industrial coating needs.

Sciteex blast and paint rooms at Fluorocarbon

Metallisation’s collaboration with SciTeeX S.p. z.o.o. has yet again resulted in a hugely successful project installation.

At the start of 2015, Fluorocarbon Surface Technologies approached SciTeeX with a requirement for a new grit blast room at its UK head office in Hertford. Metallisation made the first approach and liaised with SciTeeX and Fluorocarbon Surface Technologies to formalise the full scope which ended up with the addition of a paint room as well.

The video gives details of the 4m x 4m x 4m SciTeeX Cabilux blast booth with in-floor scraper recovery (flat floor design) and grit recycling system. It also shows the 7m x 5m x 5m SciTeeX Venus paint booth with vertical airflow extraction/climate control system.

Click here to read more detail about the installation and support offered by Metallisation and SciTeeX.

PLASMA Turnkey Blast and Spray Installation at Anilox Laser Technology Ltd.

This video gives an overview of a turnkey blast and plasma spray installation, installed at Anilox Laser Technology Ltd in Manchester, UK.

The customers requirement was for a facility for the spraying of chrome oxide coatings onto Anilox rolls. The rolls vary significantly in length and diameter, the requirements met in this facility was for 100 mm to 3500 mm in length, and 40 mm – 450 mm in overall diameter. Metallisation Ltd supplied a Met-Cell blast enclosure, Met-Cell thermal spray room, MET-PCC(PLAS) system, appropriate chiller for process cooling and a Metallisation dust extraction unit.

MK73 FS – Equipment Spec

Video specification outlining the Metallisation MK73 FS flamespray system. Details the features and benefits of the Metallisation MK73 FS flamespray system.

Typical Applications

Covering a brief introduction to some typical thermal spray applications. Including:

TSZ for car body panel repair.
TSA onto an offshore platform.
TSA for CUI (Corrosion Under Insulation).
TSA on footbridge.

Typical System Configurations

Highlighting the range of typical system configurations. Including standard and ‘reversed’ extended versions. Variations of these configurations may be possible.

The MK73 Pistol

Detailing pistol features and benefits including the nozzle with spreader (standard) and without spreader. Also includes technical data and typical performance figures.

Supplies Packages

Highlighting the options and features of the standard and extended supplies packages available. Including the safety check valves fitted to the propane and oxygen hoses.

Control Board & Ancillaries

Control board features and benefits. Detailing the following features:

Safety Shut-Off Valve.
Flowmeter.
ARF Unit.
Panel Mounted Oxygen Regulator.
Optional additional Arrestors.

Regulators & Arrestors

Highlighting the features of the propane and oxygen regulators and gas flashback and oxygen flashback arrestors.

Wire Dispense

Detailing the features of the wire dispense options:

Wire Dispense/Straightener.
Wire Dispensing Cones.

Deflected Flame Spray Extension

Detailing the features of the deflected flame spray extension including available sizes, typical uses and the benefits of the rotator. Also includes technical data.

MK66E-PC flame spray system

Video shows the MK66E-PC automatic flame spray system. The system is shown in operation and also shows how parameters are set. This exact system has been used to spray molybdenum and steel coatings to refurbish and protect train axles.

MK61 FS – Equipment Spec

Video specification outlining the Metallisation MK61 FS flamespray system. Details the features and benefits of the Metallisation MK61 FS flamespray system.

Typical System Configurations

Highlighting the range of typical system configurations. Including standard and ‘reversed’ extended versions. Variations of these configurations may be possible.

The MK61 Pistol

Detailing pistol features and benefits including the nozzle without spreader (standard) and with spreader. Also includes technical data and typical performance figures.

Supplies Packages

Highlighting the options and features of the standard and extended supplies packages available. Including the safety check valves fitted to the acetylene and oxygen hoses.

Control Board & Ancillaries

Control board features and benefits. Detailing the following features:

Safety Shut-Off Valve.
Flowmeter.
ARF Unit.
Panel Mounted Oxygen Regulator.
Optional additional Arrestors.

Regulators & Arrestors

Highlighting the features of the acetylene and oxygen regulators and gas flashback and oxygen flashback arrestors.

Wire Dispense

Detailing the features of the wire dispense options:

Wire Dispense/Straightener.
Wire Dispensing Cones.

Deflected Flame Spray Extension

Detailing the features of the deflected flame spray extension including available sizes, typical uses and the benefits of the rotator. Also includes technical data.

Metallisation Product Overview

A general product overview of the Metallisation process and product range covering flamespray, arcspray, plasma spray and HVOF systems plus turnkey automation.

Metallisation Flamespray

This video features hand-held and automatic flamesprays, using propane, acetylene fuel or powder.

Flamespray extensions are available for hard to access areas and come in 150, 300 and 450 mm long editions. They can be used using a rotating deflector to spray 180 degrees.

Metallisation Arcspray

Metallisation arcsprays are hand-held and automatic, featuring push/pull or push wire feed. These sprays are used for engineering and anti-corrosion spraying.

Arcspray extensions are also available for spraying internal bores and hard to access areas when hand spraying. These come in 0.15, 0.5, 1 and 1.5m lengths.

Metallisation HVOF

Our HVOF systems use liquid kerosene and offer main flow controls, with a simple touch screen interface and optional gas fuel systems.

Metallisation Plasma sprays

Metallisation’s 50kW plasma spray system offers mass flow control, touch screen operation and up to 100kW options for pistols. Plasma sprays are used for dense, quality coatings like ceramics, cerments, metallic coatings, WC-Co and meet aerospace standards.

Metallisation Turnkey Solutions

Metallisation turnkey solutions are available for PG coating plants and include horizontal and vertical, as well as fully or semi-automatic spraying capabilities. Our turnkey solutions are used for oil industry pipes, ERW tube mill weld repair and MMPI / Multivoid aluminium tube coating systems.

Metallisation METJET-4L HVOF

This video introduces the Metallisation METJET-4L HVOF (High Velocity Oxygen Fuel) system for spraying dense metallic coatings. The coatings produced include hard chrome replacement NiCr coatings or even harder WC (Tungsten Carbide) coatings. Other materials can also be applied. The system is very easy to operate with touch screen controls. The METJET-4L system has a liquid fuel pistol and other liquid fuel pistols can also be controlled by the operation console. A variation of this system (the HVOF Pistol Control Console – PCC) can also control gas fuelled pistols.

Met-Clad Laser Cladding

Metallisation MET CLAD Laser Cladding System

The video gives a brief introduction to the laser cladding process, shows a selection of laser clad applications.

The video also shows how easy it is to operate and control the laser cladding process with the Metallisation MET CLAD laser cladding control system. The Metallisation MET-CLAD laser cladding system takes control of all of the laser cladding process and simplifies it via a reliable and repeatable touch-screen control system.

More detail can be found on the MET-CLAD system at /products/laser-cladding/metclad.html

HVOF Turnkey Installation at B&B Coatings Ltd

HVOF Turnkey Blast and Spray Installation at B&B Coatings

This video gives an overview of a turnkey blast and HVOF thermal spray installation, installed at B&B Coatings Ltd in Yorkshire, UK.

The project was the result of a co-operation between SciTeeX in Poland and Metallisation Ltd to supply a blast room, HVOF spray room, extraction, robot and MET-PCC(HVOF-L) liquid fuel HVOF system.