Metallisation offers a full range of training courses to suit the needs of our wide range of customers and we see training as a very important part of our offer.
***In response to the global Covid-19 situation, Metallisation has now adapted and developed a range of online, e-learning courses for our commonly used equipment that you can follow at your own pace. Please see the E-learning Course tab below for further details.***
Without training, users risk exposing operators to safety issues and also run the risk of applying poor quality coatings inefficiently. By taking one of our tailored training courses, you can be safe in the knowledge that the equipment will be used safely and correctly. Please review our varied training offers below and if you need help in choosing the right course for you, we will be pleased to guide you to the right course.
E-Learning Introduction Course
On the completion of this learning session the participant will be competent in the following:
| Practical/Skill Level | ||||
| E-Learning outcomes: | Knowledge/Theory | Basic | Intermediate | Advanced |
| Health and Safety implications |  |
|||
| Understanding the Equipment and safe operation | |
|||
| Maintenance | |
|||
| Applying a coating: | 
|
|||
| Surface Preparation | |
|||
| Masking Processes |
|
|||
| Environmental Considerations |
|
|||
| Apply and evaluate a quality coating | |
|||
Course Description:
An online course consisting of a range of presentations, videos, quizzes and useful links, designed to introduce an operator with no experience of thermal spraying to their new equipment in order so that they can operate the equipment safely and to learn the basics of the process.
Equipment covered:
Flame Spray - MK73/MK61 or Arc Spray Technology -ARC145(19)/ARC150(19) Push/Pull Systems
Prior Recommended experience:
None required
Course duration:
4-5 hours approx
Teaching methods:
Online
Location:
Anywhere in the world (providing a suitable internet connection)
Charges:
Charge for up to 2 operators for a six month access period, additional operators incur an extra charge
Take-home:
Certificate of attendance
Next steps:
Intermediate Training for System Operation, Maintenance and Coating Application or Advanced Coating Application Preparation Training for BS EN ISO : 14918 (only available on-site so dependent on Covid-19 restrictions in place at the time)
Introduction Training
On the completion of this learning session the participant will be competent in the following:
| Practical/Skill Level | ||||
| Learning outcomes: | Knowledge/Theory | Basic | Intermediate | Advanced |
| Health and Safety implications | |
|||
| Understanding the Equipment and safe operation | |
|
||
| Maintenance | |
|
||
| Applying a coating: |
|
|||
| Surface Preparation | |
|
||
| Masking Processes |
|
|||
| Environmental Considerations |
|
|||
| Apply and evaluate a quality coating | |
|
||
Course Description:
A basic training course designed to introduce an operator with no experience of thermal spraying to their new equipment in order so that they can operate the equipment safely and to learn the basics of the process
Equipment covered:
Flame Spray or Arc Spray Technology
Prior Recommended experience:
None required
Course duration:
3-4 hours approx (not including system commissioning time)
Teaching methods:
Practical hands-on only
Metallisation or customer site* **
*subject to suitable spray and training site
** Additional fees are applied for Mileage, lodging and travel where applicable
Charges:
Charged per operator per day for between 2 to 6 operators
Intermediate Training for System Operation, Maintenance and Coating Application
On the completion of this learning session the participant will be competent in the following:
| Practical/Skill Level | ||||
| Learning outcomes: | Knowledge/Theory | Basic | Intermediate | Advanced |
| Health and Safety implications | |
|||
| Understanding the Equipment and safe operation | |
|
||
| Maintenance | |
|
||
| Applying a coating: | |
|
||
| Surface Preparation | |
|||
| Masking Processes | |
|
||
| Environmental Considerations | |
|
||
| Apply and evaluate a quality coating | |
|
||
Course Description:
A course designed to get someone with no experience with thermal spraying off to a running start so that they can operate and maintain the equipment safely, competently and be able to apply coatings efficiently and effectively.
Equipment covered:
Flame Spray or Arc Spray Technology
Prior experience:
None required
Course duration:
Approx. 7 hours
Teaching methods:
Classroom and practical hands-on
Metallisation or customer site* **
*subject to suitable spray and training site
** Additional fees are applied for Mileage, lodging and travel where applicable
Charges:
Charged per operator per day for between 2 to 6 operators
Take-home:
Training course presentation and certificate of attendance
Next steps:
EN ISO 14918 training/assessment or a detailed bespoke training course
Advanced Coating Application Preparation Training for BS EN ISO : 14918
On the completion of this learning session the participant will be competent in the following:
| Practical/Skill Level | ||||
| Learning outcomes: | Knowledge/Theory | Basic | Intermediate | Advanced |
| Health and Safety implications | |
|||
| Understanding the Equipment and safe operation | |
|
||
| Maintenance | |
|
||
| Applying a coating: | |
|||
| Surface Preparation | |
|
||
| Masking Processes | |
|
||
| Environmental Considerations | |
|
||
| Apply and evaluate a quality coating | |
|
||
Course Description:
A good number of users of thermal spray coatings (oil and gas companies, road and rail infrastructure etc.) are now insisting that operators doing the spraying must be certified according to the EN ISO 14918 standard. This operator preparation training is the
instruction before the assessment.
Equipment covered:
Flamespray, Arcspray, Plasma and HVOF*
Prior Recommended experience:
Ideally minimum 3 months and/or Introduction or Intermediate course
Course duration:
Approx. 7 hours*
*HVOF and Plasma plus automated equipment training courses spend less time focusing on the setup of the system and more time on the basic operation and maintenance of the equipment. Complex coating application training can be given in an extended, bespoke training course.
Teaching methods:
Classroom and practical hands-on
Location:
Metallisation or customer site* **
*subject to suitable spray and training site
** Additional fees are applied for Mileage, lodging and travel where applicable
Charges:
Charged per operator per day for between 2 to 4 operators
Take-home:
Training course presentation and certificate of attendance
Next steps:
EN ISO 14918 assessment
Instructor experience (*Not Operator experience*):
Minimum 3 years Metallisation experience
EN ISO 14918:2018 Operator Assessment
Course Description:
In collaboration with the Thermal Spray and Surface Engineering Association (TSSEA), Metallisation can offer certification of operators in accordance with the EN ISO 14918 standard. This can be booked directly with Metallisation Ltd or by clicking here. The certificate will be issued by the TSSEA. In simple terms, this is like a driving test for operators showing competancy and skill.
Equipment covered:
Flamespray, Arcspray, Plasma and HVOF*
Prior Recommended experience:
Ideally minimum 3 months and/or 14918 training course
Course duration:
2 to 4 operators per day*
*HVOF and Plasma 14918 assessment is more detailed and tailored to a customers specific requirements. Contact Metallisation training Manager for more details.
Teaching methods:
Classroom and practical hands-on, course includes a theory and practical assessment
Location:
Metallisation or customer site* **
*subject to suitable spray and training site
** Additional fees are applied for Mileage, lodging and travel where applicable
Charges:
Variable – contact Metallisation Training Manager or TSSEA
Take-home:
Successful candidates receive an EN ISO 14918 verified certificate (Validity: 3 years with
Instructor experience (*Not Operator experience*):
Minimum 5 years relevant experience endorsed by the TSSEA
SSPC Train The Painter – Metal Spray Module
On the completion of this learning session the participant will be competent in the following:
| Practical/Skill Level | ||||
| Learning outcomes: | Knowledge/Theory | Basic | Intermediate | Advanced |
| Health and Safety implications | |
|||
| Understanding the Equipment and safe operation | |
|
||
| Maintenance | |
|
||
| Applying a coating: |
|
|||
| Surface Preparation | |
|
||
| Masking Processes | |
|
||
| Environmental Considerations | |
|
||
| Apply and evaluate a quality coating | |
|
||
Course Description:
Metallisation is an approved training provider for delivering the SSPC Train the Painter course. We have worked in close collaboration with Corrodere and SSPC to produce and deliver the course content of this invaluable course.
Equipment covered:
Flamespray, Arcspray
Prior Recommended experience:
None
Course duration:
Up to 3 days depending on prior experience and system(s) trained
Teaching methods:
Classroom and practical hands-on, course includes a theory and practical assessment
Location:
Metallisation
Charges:
Charged per operator per day for between 2 to 4 operators
Take-home:
Successful candidates receive a SSPC Train the Painter endorsed qualification for the thermal spray module.
Next steps:
EN ISO 14918 assessment
Instructor experience (*Not Operator experience*):
Minimum 5 years Metallisation experience
Bespoke Training Courses
In addition to our standard courses, Metallisation Ltd can tailor a course to meet your specific thermal spray learning requirements. This may include:
- More detailed application training – guidance on advanced techniques to prepare, apply and finish thermal spray coatings.
- Coating development training – guidance on the principles of the chosen spray process and basics of how to change parameters and evaluate the subsequent coatings.
- Detailed maintenance training – for maintenance teams or remote located customers wanting to take a greater role in preventative and breakdown maintenance.
- Our training Manager will be pleased to discuss your specific requirements and prepare a bespoke training course for you.
