Thermal Spray Coatings for the Steel Production Industry
We help to keep steel plants running with proven metal and thermal spray solutions.
Corrosion Protection for Steel Production Facilities
At Metallisation Ltd, we provide thermal spray coating solutions designed to protect steel production equipment from corrosion in demanding operating conditions. Our coatings are developed to help steel manufacturers maintain reliable and efficient production processes.
Why It Matters
Corrosion protection helps maintain operational reliability by preserving critical equipment surfaces and reducing the likelihood of premature failure.
Protected components generally require fewer repairs and can remain in service for much longer periods. This allows maintenance teams to plan shutdowns more effectively rather than reacting to unexpected breakdowns.
Corrosion protection can also improve workplace safety. Deteriorated equipment can create structural risks, fluid leaks or mechanical failures that may pose hazards to personnel. Maintaining equipment integrity helps support safer working environments throughout the plant.
Common Uses in Steel Production
Rolling Mills
Thermal spray coatings are commonly applied to rollers and guide systems to protect against wear, moisture and scale build-up, reducing maintenance and downtime.
Continuous Casting Equipment
Continuous casting equipment is regularly exposed to high temperatures and cooling water, creating conditions where corrosion can develop quickly.
Blast Furnaces
Thermal spray coatings protect blast furnace components from high temperatures, abrasive materials and corrosive gases, helping to extend equipment life.
Coating Materials for Corrosion Protection
Selecting the correct coating material is critical to achieving long term corrosion resistance.
At Metallisation Ltd, we assess each application individually to determine the most suitable coating system based on operating temperatures, environmental exposure and component function.
Aluminium and zinc-based coatings are widely used for atmospheric corrosion protection. These coatings provide sacrificial protection, meaning they corrode in preference to the underlying steel and help prevent substrate deterioration.
Where more aggressive environments exist, specialist alloy coatings may be recommended. Nickel-based materials, stainless steel coatings and other engineered alloys can provide excellent resistance to both corrosion and elevated temperatures.
The final coating selection will always depend on the specific operating conditions and performance requirements of the equipment.
Working With Us
At Metallisation Ltd, we offer flexible solutions to suit the needs of your business. If you would prefer to carry out your own coating work, we can supply the necessary thermal spray equipment, along with training and technical support to help your team operate it confidently.
Alternatively, you can leave the entire process to us. Our experienced team can manage everything – from assessing your requirements and selecting the appropriate coating system through to application and finishing.
Whatever approach you choose, we’ll work closely with you to deliver a solution that meets your operational needs. Get in touch with our team today to discuss your requirements.
