Arcspray 528E-BL4-ICC

Introducing the ARC528E-ICC

Introducing the NEW ARC528E-BL4-ICC system – the latest advancement in arcspray technology.

This upgraded system builds on the trusted ARC528E platform, now equipped with a high-performance brushless 4-wheel drive motor for superior wire feed control.

Paired with the robust and reliable S245/345-ICC-BL constant current energiser, this setup delivers stable, repeatable performance across a wide range of spray applications.

The energiser features intelligent closed-loop control and user-friendly interface software, allowing seamless adjustment between open and closed loop operation.

Designed for demanding environments, this system offers enhanced control, process consistency, and flexibility—ideal for high-throughput, precision coating tasks.

ERW tube weld seam repair
LPG cylinder spraying
Capacitor spraying
Multivoid aluminium tube
Paper mill rolls
Railway tracks
Subsea riser pipes
Pantograph brushes
Steel vessels
Non-stick cookware
Steel reinforcing bars
Construction Piles

New S245-ICC-BL and S345-ICC-BL sealed energisers
Closed Loop Current = simplicity / reliability
Inbuilt pistol control system
Integrates to production machinery
Safety interlocks
Anti-corrosion and engineering wires
Easy to maintain = lower downtime
Uses wires 1.2mm to 3.17mm
Quick release supplies option for fast pistol changeover
Wire dispense from reels, coils or drums

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Arcspray 528E-ACD

Introducing the Arc528E-ACD

The New Metallisation Arc528E-ACD system offers the ultimate in reliability and precision for ultra-high throughput, demanding production applications with anti-corrosion coatings.

Wire drive is supplied at the proven heavy-duty pistol by a new, powerful brushless AC Inverter motor, through a robust gearbox and drive roller system. The high-performance pistol incorporates proven Metallisation technology, including a unique, constant geometry (CG) head. This ensures smooth and consistent spray quality and minimal downtime when changing consumable spares.

The high throughput ARC528E-ACD pistol connects to one of two new Metallisation PLC controlled energisers, either 1000A or 1500A rated.

The drive unit controller is now internally mounted within the energiser for improved reliability. The industrial spec. PLC offers reliability and easier maintainability, enabling the system to be fully integrated with production equipment such as ductile iron pipe processing plants.

Ductile Iron Pipes
LPG cylinder spraying
Railway tracks
Subsea riser pipes
Construction Piles
Wind Towers
Large Monopiles

New brushless AC drive motor
New sealed energiser = easy to maintain
1000A or 1500A energiser = high production rates
Robust proven design = greater reliability
Uses 2.3mm to 4.76mm wires without changing drive rollers
Uses 2.3mm to 4.76mm wires without changing drive rollers
High capacity power electronics
High throughput = quicker production
Wire dispense from reels, coils or drums
Quick release supplies option for fast pistol changeover

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Arcspray 701(16)-CL

Introducing the Arc701/S700(16)

The Metallisation Arc701/S700(16) twin wire arc spray system is a unique blend of ability and innovation. It brings together the proven performance of our Arc700 pistol plus the very latest technological advances. For instance, the new S700(16) energiser still offers high spray rates for reduced spraying times over large areas but is now combined with closed loop current control. This enables the operator to set the spray current independent of wire type before starting the job, enabling easier setup and protection of the system from over-current.

The control function is now controlled by a simple PLC which ensures improved reliability as less component parts are required. It also makes fault finding simple using a standard multimeter with the I/O for the PLC. The S700(16) energizer features sealed electronics for excellent reliability in the harshest of spray environments.

The design also allows for multiple customer-specific packaging options for the wire drive and dispense. In one option, for example, the unit is neatly mounted on the energiser, leaving it free to swivel and follow the operator when spraying. Other options include floor or trolley mounting of the wire drive unit.

The drive unit is very robust, ensuring supreme reliability in the most arduous of site conditions. The lightweight, hand-held pistol incorporates proven Metallisation technology, including a unique, constant geometry (CG) head. This ensures smooth and consistent spray quality and minimal downtime when changing consumable spares. Various packaging options, including an extended site trolley, allow the energiser to be sited up to 25m from the pistol spraying area. Alternatively, the drive unit can be mounted neatly on the energiser, leaving it free to swivel and follow the operator when spraying.

Structural steelwork
Offshore/oil & gas
Shipbuilding/marineBridges (concrete and steel)
Vessels and enclosures
Wind turbine towers
Steel reinforcing bars
Large anti-corrosion

Closed-loop current = simplicity / reliability
New sealed energiser = reliability
High throughput = less spray time
Easy to maintain = lower downtime
Uses wires from 2.3mm to 3.17mm
Push system
Drive to pistol distance = 5m
Energiser to pistol distance up to 25m
Designed and suited for anti-corrosion applications
Lightweight pistol
Robust design = greater reliability
Wire dispense from reels, coils or drums

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Arcspray 340(16)-PLC

Introducing the ARC340(16)-PLC

The Metallisation ARC340(16)-PLC twin wire arc spray system is the preferred choice for general engineering applications. It is ideally suited to tool post and automation mounted applications with occasional requirements for hand spraying. The proven ARC340 pistol is now combined with a new range of (16) version, 250A and 350A switched voltage energisers.

The ARC340(16)-PLC system with a S250, 250A energiser is ideally suited to many engineering applications. However, for some larger scale applications where a higher throughput is required, the S350, 350A energiser will enable higher spray rates and increased productivity. The ARC340 is capable to spray anti-corrosion coatings also but may not be the most suitable solution for these applications. Alternative, more suitable systems could be the ARC140, ARC701 or ARC170 systems.

The PLC controller within the sealed electronics area of the energiser enables easy fault finding and offer over-current protection for the system. This means that the system will protect itself in the event of operator error when setting up spray parameters. The ARC340 pistol on its own supersedes and can be fitted as a direct replacement to the ARC234, ARC240 and ARC375 pistols. With fairly minimal modifications, it can also be fitted to some competitor pull systems.

Engineering coatings
Reclaiming parts
Bearing and seal surfaces
Print rollers
Anti-spark coatings
Wear coatings
Small anti-corrosion applications

PLC controlled energisers = reliability
Over-current protection
Air driven pull system
Air cooled or solid cables
Easy to maintain
Uses wires from 1.6-2.3mm dia. without changing feed rollers
Choice of coating textures
Optional Arcbeam spray concentrator
Optional deflected spray extension sections

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Arcspray 145(19)

Introducing the ARC145(19)

The most comprehensive arc spray unit to date!

Powerful & versatile
Sturdy & robust
Outstanding performance

A complete arc spraying system combining our NEW ARC145(19) pistol & NEW (19) Model 250/350 Amp Energiser.

Completing the ARC145 family of robust versatile twin arc spray systems is the NEW (19) range ARC145.

Similar to the pioneering ARC145P pistol the ARC145(19) Push Pull system utilises all the benefits that industrial additive manufacturing bring; lighter design but incredibly strong.

The ARC145(19) provides both application and production versatility; a lightweight pistol for maximum operator comfort and a newly designed compact heavy-duty industrial drive system to allow flexibility for long supplies.

Designed with state-of-the-art features and options, the energisers sophisticated control technology enables quick and easy switching between closed loop and open loop spraying. The display screens show clear and concise details for parameter feedback. These details are monitored at over 500 times/sec to enable superior coating results.

Structural steelwork
Offshore/oil & gas
Shipbuilding/marine
Bridges (concrete and steel)
Vessels and enclosures
Wind turbine tower
Fences / gates
Engineering bond coats
Wear coatings
Bearing and seal surfaces
Boiler corrosion coatings

New 145(19) Pistol

Industrial 3D printed parts.
Carbon fibre reinforced.
Lighter but still robust.
Spray voltage measured at pistol.
Ergonomic handle design.
Reversible V-Rollers.
Small pistol.
Contact tips & air concentrator.

'19' SERIES ENERGISER

Fan on demand saves power and reduces noise.
Robust push button current control.
Industrial plugs / sockets.
Rear handle.

'19' SERIES DRIVE UNIT

Compact design.
Quick release MIG carriers – for feeding in small access manholes.
Lighter weight.

SUPPLIES PACKS:

Lengths to suit.
Industrial connections.
Robust manifold & cover.
Lightweight cooled conductors.

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Arcspray 150(19)

Introducing the ARC150(19)

The most comprehensive 500 amp arc spray unit to date!

Powerful & versatile
Our most robust system
Outstanding performance

A complete arc spraying system combining our NEW ARC150(19) pistol & NEW (19) Model 500 Amp Energiser.

Introducing the NEW (19) range ARC150.

Similar to the pioneering ARC145P pistol the ARC150(19) Push Pull system utilises all the benefits that industrial additive manufacturing bring; lighter design but incredibly strong.

The ARC150(19) provides both application and production versatility; a lightweight pistol for maximum operator comfort and a newly designed compact heavy-duty industrial drive system to allow flexibility for long supplies.

Structural Steelwork
Oil/Gas platforms
Pipes and vessels
Internal vessel / boilers
Gates / fences
Architectural fabrications
Bridges

New 150(19) Pistol

Industrial 3D printed parts.
Carbon fibre reinforced.
Lighter but still robust.
Spray voltage measured at pistol.
Ergonomic handle design.
Reversible V-Rollers.
Small pistol.
Contact tips & air concentrator.

'19' SERIES ENERGISER

Fan on demand saves power and reduces noise.
Robust push button current control.
Industrial plugs / sockets.
Rear handle.

'19' SERIES DRIVE UNIT

Compact design.
Quick release MIG carriers – for feeding in small access manholes.
Lighter weight.

SUPPLIES PACKS:

Lengths to suit.
Industrial connections.
Robust manifold & cover.
Lightweight cooled conductors.

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Arcspray 145/150(19)-RC

Introducing the Arcspray 145/150(19)-RC

The most comprehensive remote control arc spray unit unit for automatic spray applications to date!

Automation Integration
Powerful & versatile
Sturdy & robust
Outstanding performance

A complete arc spraying system combining our NEW ARC145/150(19) or ARC145/150P RC pistols & NEW (19) Model 250/350 Amp Energiser.

Completing the family of robust versatile twin wire arc spray systems is the remote control range of NEW ARC145/150(19) and ARC145/150P.

All four systems are based on our manual ARC145/150 push pull and ARC145/150P push systems but RC versions are optimised for automation.

The energiser can be connected directly to a PLC in an automation system like a robot to enable control and parameter feedback.

Structural steelwork
Offshore/oil & gas
Shipbuilding/marine
Bridges (concrete and steel)
Vessels and enclosures
Wind turbine tower
Fences / gates
Engineering bond coats
Wear coatings
Bearing and seal surfaces
Boiler corrosion coatings

New 145/150(19)-RC Pistol

Industrial 3D printed parts.
Carbon fibre reinforced.
Light yet study.
Spray voltage measured at pistol.
Ergonomic handle design.
Reversible V-Rollers.
Robot/automation mounting point.
Contact tips & air concentrator.

RC '19' SERIES ENERGISER

Fan on demand saves power and reduces noise.
Robust push button current control.
Remote PLC connectivity.
Industrial plugs / sockets.
Rear handle.

'19' SERIES DRIVE UNIT

Compact design.
Quick release MIG carriers – for feeding in small access manholes.
Lighter weight.

SUPPLIES PACKS:

Lengths to suit.
Industrial connections.
Robust manifold & cover.
Robot Mounting Kits
Lightweight cooled conductors.

ARCSPRAY INTEGRATED ACCESSORIES:

Attaches to booth wall.
Seamless connection through the booth wall.
Provides unique acoustic properties.
Consumption Monitoring Console.
Wire Speed Monitor.

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Arcspray i450/150

Introducing the i450/150

The worlds lightest, most productive thermal spray machine ever produced!
Extemely portable
Friendly control panel
Multi-process capabilities
A complete arc spraying system combining our ARC150(19) pistol & NEW 450 Amp Energiser.

Introducing the NEW ARC150/i450.

The most innovative arcspray technology available. All the benefits of industrial additive manufacturing; lighter design, incredibly strong, but now combined with a lightweight and slimline inverter energsier.

This advancement in thermal spray technology incorporates an Inverter power source coupled with computerised controlled circuit and intuitive software to allow you full control optimising any arc spray.

A lightweight pistol for maximum operator comfort and a newly designed compact heavy-duty industrial drive system to allow flexibility for long supplies.

Designed with state-of-the-art features and options, the energisers sophisticated control technology enables quick and easy switching between closed loop and open loop spraying. A strong, reliable technical system that offers significant advantages in terms of speed, flexibility in different applications and processes, repeatability and accuracy.