Thermal Spray Coatings for LPG Cylinders
Thermal spray coatings add a strong protective layer to LPG cylinders that slows rust, and keeps them safe for much longer.
Protect Your Gas Cylinders from Rust and Corrosion
Gas cylinders are often exposed to moisture and chemicals that speed up rust formation. Traditional paint systems can chip or wear away, leaving the steel exposed.
Thermal spray coatings bond directly to the surface, forming a strong mechanical grip that lasts significantly longer under demanding use.
Whether they’re being used in industrial settings, residential supply chains, or offshore environments, we select the right materials and application techniques to deliver reliable long term protection to your gas cylinders.
Why It Matters
LPG cylinders are pressure vessels, which means their safety is directly linked to their physical condition.
Thermal spray coatings provide a proactive solution rather than a reactive one. Instead of waiting for rust to appear and then trying to fix it, a protective coating prevents the problem from developing in the first place. This approach supports compliance with safety regulations and inspection standards – particularly important if your company is handling large volumes of cylinders.
Beyond safety and compliance, there is also a financial benefit. Extending the lifespan of your LPG cylinders can have a noticeable impact on operational budgets. Instead of frequent repainting or early disposal, a properly applied thermal spray coating allows your gas cylinders to remain in circulation longer while maintaining their structural performance.
How Does the Coating Process Work?
The thermal spray process begins with careful surface preparation.
The cylinder is cleaned and blasted to remove dirt, grease, old coatings, and any signs of rust. This stage is vital because a clean and slightly roughened surface allows the molten metal particles to bond more effectively. Without proper preparation, even the best coating materials would struggle to adhere properly.
Once prepared, the cylinder moves to the spraying stage. Using specialised thermal spray equipment, metal particles are heated to a molten or semi-molten state and propelled onto the surface at very high speed. When these particles hit the cylinder, they flatten and solidify almost instantly, building up layer upon layer of protective metal. The coating thickness can be carefully controlled to meet specific requirements, whether that involves light corrosion resistance or heavy-duty industrial protection.
Working With Us
If you are responsible for maintaining LPG cylinders, Metallisation Ltd is ready to help.
If you prefer to carry out thermal spray coating in-house, we supply professional thermal spray equipment along with clear training and ongoing technical support. This option suits businesses with regular coating demand that want greater control over scheduling and internal processes.
If you would rather leave the work to specialists, our team can handle the entire process from surface preparation through to final inspection. Simply contact us today!
Gas Cylinders Case Studies
Polish LPG Bottles Protected by Metallisation Equipment
Reason for use: Long term corrosion protection of LPG Bottles. Vitkovice Milmet S.A. is the only manufacturer of LPG bottles in Poland and has recently purchased three Metallisation Arcspray 528E production metal spraying systems. The steel cylinders, which are mainly used for Propane and Butane gas, are…
Flogas Brings Corrosion Protection In-house
Reason for use: Long term corrosion protection of gas cylinders. Flogas UK Ltd, one of the UK’s largest LPG suppliers, has moved the application of its corrosion protection of LPG bottles to its in-house facility at Staveley. Using Metallisation’s Arcspray 528 Systems, which they have recently purchased, they can spray around 4,000 bottles per week