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Atmospheric

Thermal spray coatings for atmospheric applications

Case Studies

Working Metals

Working Metals Expands Its Metal Spraying With Metallisation Equipment

Reason for use: Decoration and corrosion protection Download PDF Related Products MK61-FS Wire Flame View Product Working Metals Limited, specialist architectural metalwork fabricators, has expanded its metal spraying services with the purchase of Metallisation equipment. Working Metals, based in Uckfield, East Sussex, provides bespoke commissioned contract work to individuals and businesses. The company has now added bronze and copper metal spraying to its services and is amazed with the results. Working Metals’ clients are mainly London based architects and are…

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Mabey Bridge Wind Turbine Towers and Arcspray System ARC140

Reason for use: Wind turbine towers are exposed to harsh external environments, particularly those in an offshore location. Download PDF Metallisation’s customer, Mabey Bridge, recently metal sprayed a number of Endurance Windpower X-Series wind towers, using the ARC140/S350-CL system, to protect them from corrosion. Mabey Bridge is a specialist supplier of high quality steel bridges, infrastructures, wind turbine towers and heavy plated structural steel work. Based in Chepstow, Mabey Bridge has extensive experience in the production of wind turbine towers, with…

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Metal Spray Equipment Manufacturers

Metallisation Equipment Key to Refurbishment of Cornish Swing Bridge

Reason for use: Refurbishment and corrosion protection Download PDF The historical Ross Swing Bridge by the Isles of Scilly ferry port on Penzance sea front is currently undergoing a major refurbishment to improve its appearance, reliability and reduce the costs of future disruption and maintenance. The works are being carried out by Cornwall County Council’s contractor Cormac and part of the refurbishment includes the thermal spraying of the bridge with aluminium to protect it from corrosion. Bridge Corrosion Protection Metallisation’s…

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Application Data Sheets

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Seam Spraying of Pre-coated E.R.W Tube

Reason for use: Corrosion protection of the weld area on a pre-coated steel tube Download PDF Related Products Arcspray 528E(16)-ICC View Product Tube is produced on a tube forming mill by Electrical Resistance Welding of the longitudinal seam. By using pre-coated steel strip, tube with enhanced corrosion resistance can be produced. Pre-coated steel strip is available with zinc coating (galvanised), aluminium coating (aluminised) or Zn/Al Alloy Coating (various trade names apply – Galvalume, Zincalume, Aluzinc, Zalutite, and Galfan). During the…

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Multivoid aluminium tubing for AC Condensers

Reason for use: Corrosion protection and brazing during assembly Download PDF Corrosion of heat exchangers for automotive air conditioning units can be a major problem. The unit is often located near the front grille of the vehicle and hence is exposed to a severely corrosive environment, with road salts, rain and high temperatures all contributing to high corrosion rates. In order to reduce the rate of corrosion, historically several methods have been tried: zinc diffusion by flux brazing, sacrificial anodes…

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Example Applications

Radio mast Metallisation

Radio / Radar / TV Masts

Reason for use: Long term corrosion protection of inaccessible objects, reducing requirement for regular inspection and maintenance. Download PDF Go to the Process Page A typical example of current trends is provided by a 30.48 M (100ft) mast commissioned for the North Thames Gas Board, for installation at its headquarters. The days of the simple, straight up and down radio mast have gone and the North Thames Gas Board structure is built up of a series of short interconnected mild…

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Footbridges

Footbridges

Reason for use: Long term corrosion protection Download PDF Go to the Process Page Long term corrsion protection often in inaccessible areas where regular inspection and maintenance would be costly, e.g. over railway lines or major roads. Showing a considerable development from the traditional railway footbridge, the accompanying photograph illustrates the steel footbridge erected over the railway at Hurst Green, Surrey, by South Coast Welders Ltd, to the order of the Surrey County Council. The protective treatment selected for this…

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Internal Steelwork With High Humidity

Internal steelwork with high humidity

Reason for use: Protection of condensation corrosion in area such as swimming pools, breweries, wineries, pasteurising plants etc. Download PDF Go to the Process Page The roof structure of an up-to-date dispatch department situated at the premises of ‘Frederick Robinson Breweries Ltd’ has been treated for anti-corrosive protection using one of the Metallisation systems. The structure, manufactured from mild steel, consists of 400 frames each 0.914M2 (3ft) square, assembled by means of joining brackets. The protective system employed was as follows: grit…

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